Laser Projection for Assembly Manufacturing of Hand Rails, Wall Panels, Floor Decks and Steel Panels
Accurately projects a 3D virtual laser template onto molds and parts to guide operators through the process of part fabrication whether it be ply layup, paint masking, final assembly or component location.
With the Virtek LTG system, there’s no need to refer to blueprints or use a measuring tape, so even the most complicated wall or floor panel can be built quickly- reducing setup time by up to 70 percent.
Visualize the finished product
Project the location of studs, headers, sheathing, nailing pattern, subcomponents, openings, and inserts with accuracy of ±1.6mm (1/16 inch). Workers see how to assemble panels before they begin. The result is higher throughput and improved quality.
Improve communication
Interface with leading panel design software programs and AutoCAD® software. With the Virtek LTG system, engineering changes between design and manufacturing are easily communicated.
AutoCAD® is a registered trademark of Autodesk, Inc.
Video: LTG Overview
The Virtek® LTG (Laser Template Generator) system projects a laser template of the parts, rails, or panels, onto the work surface, showing workers how to assemble panels and sub-components.
“The time savings have been remarkable, our technicians in the paint booth can now layout an aircraft in four hours with two technicians when it used to take 2-3 shifts when working with Mylar templates. Also, the amount of rework has almost been eliminated."
Scott Groves, Manufacturing Engineer- Paint, Embraer Executive Jets Inc.
Explore our Modules
Contact us and learn more about how these modules can compliment your software package.
The LTG interface maximizes your existing design software investment. The software streamlines the assembly of panels, and steel manufacturing by guiding workers through the assembly process.
Compatible with all leading CAD software programs.
Systems
Instantly adjust template designs or revision changes directly on the shop floor. Designed to require very little customer maintenance.
Service
Our global service organization helps ensure that your Virtek systems are always optimized for maximum performance.
Stands
We can help build the right stand configuration for your operations. We offer Virtek mobile workstations, motorized mounts, wireless carts, and more.
Virtek Iris™ 3D with the NEW Vision Positioning System (VPS) significantly advances laser-guided assembly with innovative “FlashAlign” functionality and superior laser-line visibility. Initial alignment is 20X faster and re-alignments are reduced from minutes to seconds – save time, increase workflow all while retaining quality and accuracy.
The Virtek® IRIS Truss system projects a laser template of the truss to be built onto the work surface, highlighting the position and shape of all truss joints and connector plates. This eliminates the need for measuring, squaring and stringing.
Virtek Iris™ Spatial Positioning System (SPS) locates objects in 3D space and quickly locks onto CAD-specified assembly positions without the need for costly tooling or optical targets. The Iris system is compact and easy-to-use for improved productivity, quality and safety on the shop floor.
The Virtek Laser Template Generator™ (LTG) system projects a template that shows operators the exact location of all important features in each component or assembly. There’s no need to refer to blueprints or the use of a measuring tape, so even the most complicated designs can be built in minutes.
Virtek® LaserQC® is a rapid inspection system that employs lasers to measure the accuracy of two-dimensional parts to tolerances within 0.05mm (0.002 inches).
